About Lube Oil Blending Plant
We are a well-established firm that has made its presence in the industry, by manufacturing and supplying Lube Oil Blending Plant. This plant is used for producing lubricants of different grade and the whole production process can be carried out via auotomated PLC control. The plant typically consists of tank farm, blending area and storage, filling & packing unit. It also comes with load cell or flow cell to measure quantities of raw material. The panel board with touch screen is provided to operate whole plant with least effort. Lube Oil Blending Plant is easy to install because of easy and systematic process. We offer this plant at market leading prices to clients.
Advanced Mixing Technology for Enhanced ProductivityLeveraging a multi-stage agitator with strategically placed baffles, the LOBP2024 ensures thorough and uniform blending of base oils and additives. Variable speed control (up to 1800 rpm) allows for flexible operation, adapting to specific blending needs while maintaining an efficiency of above 95%. The system can handle both batch and continuous processes, providing remarkable versatility in production.
Integrated Safety and Automation ControlsSafety and operational integrity are paramount, with features such as emergency shut-off, over-temperature protection, and pressure relief valves. The plant is PLC controlled, facilitating automatic monitoring and regulation of temperature, flow, and levels. Data logging enables complete batch traceability, ensuring compliance with quality standards and process transparency.
Energy Efficient and User-Friendly DesignWith intelligent use of steam or electrical heating systems and robust insulation, LOBP2024 delivers optimal energy efficiency. The compact, skid-mounted layout suits various space requirements and makes installation straightforward. Cleaning is simplified through a CIP-ready design, and a user-friendly interface offers seamless operation by plant personnel.
FAQs of Lube Oil Blending Plant:
Q: How does the Lube Oil Blending Plant achieve high blending accuracy?
A: The plant employs a multi-stage agitator with baffles for effective mixing, variable speed up to 1800 rpm, and automatic PLC control to monitor process parameters. These features together ensure precise and uniform blending of oils and additives, maintaining product quality and consistency.
Q: What types of heating systems are integrated into this plant?
A: The LOBP2024 supports both steam and electrical heating systems, selectable based on site utilities and production needs. Automatic temperature control provides accurate maintenance of process temperatures up to 120C.
Q: When is the Clean-in-Place (CIP) system utilized?
A: The CIP system is used as part of routine cleaning and maintenance, particularly during product changeovers or at scheduled intervals. It enables thorough internal cleaning of the plant without manual disassembly, reducing downtime and ensuring contamination-free operations.
Q: Where can this lube oil blending plant be installed?
A: The compact, skid-mounted design allows installation in a wide range of industrial environments. It is suitable for both greenfield projects and upgrades in existing blending facilities. Customizable dimensions facilitate integration into varied plant layouts.
Q: What is the process flow for producing blended lubricants in this plant?
A: Raw materials are loaded into the blending vessel, heated using the integrated system (steam or electric), mixed thoroughly by the multi-stage agitator, and all critical parameters (temperature, flow, and levels) are automatically controlled. The finished batch is then transferred to unloading or storage tanks, with full batch data logged for traceability.
Q: How does batch traceability benefit users of this blending plant?
A: Integrated data logging tracks every batch, recording key parameters and process steps. This enhances quality assurance, eases regulatory compliance, and affords a transparent history of production, facilitating audits and customer confidence.
Q: What utilities are required to operate this blending plant efficiently?
A: Operational requirements include electricity (415V, 3 Phase), steam or hot water for heating, and compressed air for instrumentation and controls. Detailed foundation and utility guidelines are provided in the installation manual for seamless commissioning.