About Drum Decanting Units(DDU)
Our vision to excel and establish a strong foothold in the market has assisted us to evolve as a prominent manufacturer and supplier of Drum Decanting Units(DDU). These units are used in lube oil blending plants for decanting and precise dosing of high quality additive components from drums or containers. The units comprise of decanting lance, roller conveyor, loading platform, rinsing tank, blender, pumps and interconnecting process pipework. Drum Decanting Units(DDU) reduce blend variation, maximize additive usage, and eliminate manual errors with high accuracy dosing systems. The units execute complete transfers with tilting devices for slanting drums.
Efficient Decanting with Robust ConstructionThe DDU Series is designed to maximize decanting efficiency for viscous liquids. With an energy-efficient electric motor (25 kW) and variable speed operation, it can process up to 10 drums per hour. The stainless steel body and high-quality gasketed joints provide durability and a leak-proof experience, ensuring smooth and reliable performance for demanding industrial environments.
Versatile Applications and CompatibilityThis unit accommodates a range of liquid types, including chemicals, oils, adhesives, and solvents. It is equipped with hoses made from EPDM or PTFE to ensure chemical compatibility. Its excellent performance across temperatures from ambient up to 80C makes it adaptable to diverse operational requirements for industries in India and abroad.
Enhanced Safety and Easy MaintenanceA focus on operational safety is evident with integrated emergency stop and overpressure protection features. The design supports easy maintenance through accessible service points, and safety interlocks prevent accidental spills. The unit is also mounted on wheels for hassle-free transport and positioning around your facility, further optimizing workflow.
FAQs of Drum Decanting Units(DDU):
Q: How does the Drum Decanting Unit (DDU) ensure the safe transfer of liquids?
A: The DDU incorporates safety features such as emergency stop buttons, overpressure protection, and leak-proof, gasketed joints. Safety interlocks reduce the risk of spills or accidents during operation, ensuring a secure process for operators handling flammable or hazardous liquids.
Q: What types of liquids can be processed with this Drum Decanting Unit?
A: This unit is designed to decant a wide variety of fluids, including solvents, oils, chemicals, and adhesives. The use of EPDM or PTFE hoses and a robust stainless steel construction ensures compatibility with a broad range of industrial liquids.
Q: When should maintenance be performed on the DDU Series?
A: Maintenance requirements are minimal due to easy-access points and the sturdy design. However, regular inspection of hoses, gaskets, and pump components is recommended based on usage frequency. Manufacturer advice and service support (on-site or remote) are available to assist with scheduled or preventive maintenance.
Q: Where can the Drum Decanting Unit be installed, and is it mobile?
A: The DDU Series requires a solid foundation for installation but is mounted on heavy-duty wheels for mobility. It can be easily transported within industrial facilities and positioned as needed for efficient workflow and safety.
Q: What is the decanting process using this unit, and what is its capacity?
A: Operation involves positioning a 200 L drum, using the drum lifting arrangement if needed, and engaging the semi-automatic controls (manual or PLC-based). The gear or screw pump transfers the contents at high efficiency (>95%), handling up to 10 drums per hour, making it ideal for medium to high-throughput applications.
Q: How does the DDU Series benefit industrial users?
A: With its robust stainless steel construction, energy-efficient operation, and advanced safety features, the DDU delivers reliable, leak-proof decanting. Low noise (<70 dB), easy service access, and high mobility simplify operations and enhance workplace safety and productivity.