Basket Mill

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Basket Mill Specification

Efficiency (%)
Up to 98%

Source
Manufacturer / Exporter

Driven Type
Direct Drive

Temperature Range
Ambient to 80°C

Frequency
50 Hz / 60 Hz

Production Capacity
Up to 3000 kg/h (depending on model)

Accessories
Stainless Steel Basket, Milling Beads, Lifting Device

Motor Power
Variable as per capacity

Usage & Applications
For Grinding, Dispersing & Mixing of Paints, Inks, Coatings, Chemicals

Speed
Variable (1500 – 3000 rpm)

Type
Basket Mill

Material
Mild Steel / Stainless Steel (Customizable)

Computerized
No

Control System
PLC / Manual

Drive Type
Electric Motor

Voltage
220V / 380V / 415V

Power
5 HP – 40 HP

Weight (kg)
Approx. 500 – 1200 kg

Dimension (L*W*H)
1500 mm x 950 mm x 1700 mm (varies per model)

Color
Industrial Grey / Blue

Capacity
30 L – 1250 L

Features
Efficient Milling, Easy Basket Removal, Adjustable Grinding Fineness

Machine Type
Wet Grinding Mill

Power Consumption
Standard as per model

Surface Finish
Powder Coated

Basket Mill Trade Information

Minimum Order Quantity
1 , , Piece

Supply Ability
10 Pieces Per Week

Delivery Time
1 Week

About Basket Mill

The Basket Mill by our company offers complete mixing and dispersing in a single tank, it is exceptionally versatile dispersion system which is widely used and applied on a wide range of processing industries. S. F. Engineering Works is offering the very highest degree of efficiency and dependability, the Basket Mill is specifically engineered to allow complete mixing and dispersing in a single tank.

It can accomplish the task from dry pigment addition to dispersion to let- down all without tank or blade change, without time consuming clean-ups and without operator interaction. The machine has redefined batch dispersion systems; this design insures that your material pass through the high-density dispersion zone within the milling chamber with a high frequency.

This machine offers a high degree of dispersion, which can be many times more efficient and is achieved without pumps, pipes or material transfer. The simplicity of the system allows for very high material yields from batch to batch and as high as 99 percent. This entirely means less clean-up and a reduction in waste solvents. Dispersion, compounding, premixing and dilution are all accomplished in a single unit that requires less space, less time and less energy to achieve bigger results.

Advantages:

Media vessel with closed bottom eliminates bypassing and inconsistent dispersion
Provided with separate variable speed drives for exceptional flexibility in mixing and dispersion
The media over-flow into the batch is eliminated due to material flow is created by vortex action and centrifugal force
Uniform dispersion by impellers which provide even circulation and also allow a wider range of processing viscosities
Impellers feature a separate variable speed drive and are mounted on independent shafts
Operating speed can be controlled manually or through an automated process controller
Processing tank sidewalls and bottom are jacketed along with the top of the ring mill dispersion vessel for efficient control of product temperature
Product changeover and clean up is completed in less than 30 minutes on most products
Provided with portable tank with non-sparking caster provides mobility for packaging or cleaning

Optional:

Explosion proof construction
Vacuum arrangement
Separate cleaning tank

Advanced Milling Performance

With a variable speed range from 1500 to 3000 rpm and efficiencies up to 98%, the Basket Mill delivers consistent, high-quality output for wet grinding applications. The adjustable basket and milling fineness allow operators to customize production for a diverse range of materials and viscosity levels, maximizing productivity and reducing operational downtime.

User-Friendly Features and Safety

Operators benefit from easy basket removal, a stainless steel basket, integrated lifting device, and adjustable grinding settings for flexibility. The powder-coated surface ensures corrosion resistance, while options for either PLC or manual control systems provide adaptability in different industrial environments. The Basket Mill supports a safe temperature range up to 80C, catering to various process requirements.

FAQs of Basket Mill:

Q: How does the Basket Mill improve grinding, dispersing, and mixing efficiency?

A: The Basket Mill achieves up to 98% efficiency through direct drive operation, variable speed adjustment from 1500 to 3000 rpm, and an easily removable basket, allowing optimal contact between material and milling beads. This results in fine, uniform particle size and rapid homogenization for various applications such as paints, inks, and chemicals.

Q: What materials and capacities can be processed with this Basket Mill?

A: The mill is built to handle capacities from 30 to 1250 liters, with production outputs up to 3000 kg/h depending on the model. Its made from either durable mild steel or customizable stainless steel, accommodating a wide range of industrial materials including viscous liquids, dispersions, and chemical mixtures.

Q: When should the grinding fineness and speed be adjusted during operation?

A: Adjustment of grinding fineness and speed is recommended when changing material types, processing different viscosities, or aiming for specific dispersion results. The mills variable speed and customizable basket settings offer the flexibility to meet diverse production needs at any stage of operation.

Q: Where is the Basket Mill mainly used, and what industries benefit from its features?

A: The Basket Mill is extensively used in industries such as paint, ink, coating, and chemical manufacturing. Its high efficiency and adaptable controls make it beneficial for any process requiring wet grinding, thorough mixing, or dispersion of liquid or semi-liquid materials.

Q: What is the process of removing and cleaning the basket, and how easy is maintenance?

A: The machine is designed with easy basket removal, supported by its lifting device. Operators can quickly detach the stainless steel basket for bead replacement or cleaning, minimizing maintenance time and ensuring consistent machine performance.

Q: What are the key benefits of using a Basket Mill over traditional wet grinding mills?

A: Key advantages include high throughput, adjustable grinding fineness, simple basket removal, and reliable efficiency. Its robust construction and customizable features allow for lower energy consumption, easier maintenance, and streamlined operation over conventional alternatives.