Bitumen Emulsion Plant

About Bitumen Emulsion Plant

S.F. Engineering Works is a renowned name for the manufacturing and exporting of an excellent quality range of Detergent Bar Soap Manufacturing Plant in India and abroad. This plant process and manufacture a wide range of toilet and bar soaps. It can be customized as per the client requirement and specifications so that they can deliver the assured quality to their customers.

This plant can be obtained in different technical specifications and some of its unique features are its impeccable performance, long working life and user friendly functions. The plants contact parts and other parts are made up of top grade stainless steel, or mild steel, as per client's needs. The company offers complete plant on turnkey basis along with the know-how to make the soap either from Palm oil, Soap Noodles, Fatty acid, etc.

Applications of Soap Making Machine

Quality Assurance

The plant manufactured by us is based on the latest technology and follow industry standards; we have a strong line of satisfied clients all over the world. So, without any delay proceed in commissioning of plants and machinery offered by us, which guarantees 100 percent hassle free production.

Saponification and Drying Section

The noodle making process involves saponification, drying operations and vacuum spraying. Noodles are made from oils, fatty acids or animal tallow.

 

The process which we have offered in the plant needs refined animal tallow or 80/20 proportion of palm and coconut fats or the refining and blending of locally available oils. Refined soap base produces white colored soap noodles else wise it will be little off white in color. White soap noodles are preferred in the industry as with it any light colored soap can be made. For toilet soap, generally, 78% Total Fatty Matter (TMF) noodles are used. As TFM value decreases, soap quality decreases.

Machines used for the purpose:

Advanced High-Shear Emulsification Technology

The integrated high shear colloid mill guarantees consistent and fine emulsion quality, making it suitable for demanding applications such as road surfacing and prime coats. With variable speed motors and adjustable process parameters, the system delivers superior blending results, allowing users to achieve required droplet sizes and stable mixes even under high capacity production.


Intuitive Automation and Safety Systems

Featuring a PLC-based control panel with intuitive touchscreen HMI display, operators can easily monitor and adjust all key parameters in real time. Built-in safety measures, including an emergency stop and overload protection, help safeguard personnel and equipment during operation, ensuring both efficiency and reliability in industrial settings.


Flexible and Mobile Design for Diverse Needs

Designed for operational flexibility, the skid-mounted structure enables effortless relocation across different project sites. The plants modular setup, coupled with standardized export-worthy packing and robust powder coating, assures durability and ease of installation, making it ideal for both small and large-scale road construction initiatives.