About Simultaneous Metering & Blending
We have uniquely positioned ourselves as a dependable firm, engaged in manufacturing and supplying Simultaneous Metering & Blending. It combines the high volume production capacity of in line blending units. This blending unit is the simplest oil blending unit and most appropriate for less automated plants.It is extremely efficient lube oil blending system and provides very fast dosing of raw materials. The machine doses at higher accuracy and faster speeds with micro motion flow meters. Improves installation flexibility with compact skid design that has relatively low floor load requirements. Simultaneous Metering & Blending is available in different technical specifications as per clients requirements.
Precision and Flexibility in BlendingThe SMB-400 is engineered for continuous, high-accuracy blending of multiple raw materials, ranging from polyolefins to engineering plastics. The systems variable-speed operation, customizable component streams, and 0.1% gravimetric accuracy ensure superior product consistency across a wide range of extrusion and compounding lines.
Advanced Control and SafetyEquipped with a PLC-based touchscreen interface and Ethernet, USB, and RS485 connectivity, the SMB-400 combines intelligent automation with robust remote and on-site support. Its integrated emergency stops, overload protection, and interlocked covers guarantee safe, reliable operation in demanding industrial environments.
Low Maintenance, High EfficiencyStainless steel construction, polished surfaces, and accessible modular design minimize wear and cleaning requirements. Automatic/manual calibration, noise control (<75dBA), and efficient dust extraction support both operator comfort and product quality, while energy-efficient operation keeps costs low.
FAQs of Simultaneous Metering & Blending:
Q: How does the SMB-400 achieve highly accurate blending and metering?
A: The SMB-400 utilizes gravimetric loss-in-weight feeders and PLC controls to monitor and adjust material dispensing in real time, maintaining a mixing accuracy of 0.1%, regardless of batch size or material type.
Q: What types of materials can be processed with this system?
A: The SMB-400 is designed to handle a range of plastics including PP, PE, PVC, ABS, PET, and more, making it ideal for plastic processing, compound mixing, and extrusion lines.
Q: When and how should calibration be performed on the machine?
A: Calibration is supported both automatically and manually. Users can initiate calibration via the touchscreen interface as part of routine maintenance or after material changes to ensure ongoing blending precision.
Q: Where is the SMB-400 best installed for optimal results?
A: The system is suitable for installation in plastics processing plants, compounding facilities, and extrusion lines, operating efficiently in ambient conditions between 5C 45C with relative humidity up to 90%.
Q: What process is used for simultaneous metering and blending in this system?
A: Raw materials are dispensed from individual hoppers via loss-in-weight feeders, then blended in real time within the main mixing chamber, allowing for continuous operation and highly consistent output across 28 streams.
Q: How can the system be monitored or integrated with factory networks?
A: The SMB-400 supports Ethernet, USB, and RS485 communication, allowing seamless integration with factory automation, remote diagnostics, and data export for comprehensive process monitoring and control.
Q: What are the key benefits of using this metering and blending system?
A: Benefits include superior mixing accuracy, modular and scalable design, low maintenance, robust dust and safety controls, energy efficiency, and customizable production capacityall in compliance with CE and ISO 9001 standards.