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Automatic Batch Blender

Name: Automatic Batch Blender
Brand: S. F. ENGINEERING WORKS
Price: 1.50000 INR
Availability: InStock

Price 1.50000 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Automatic Batch Blender Specification

Production Capacity
500-1000 kg/hr

Speed
Variable (controlled via VFD)

Plastic Processed
PP, PE, PET, PVC, Other Thermoplastics

Temperature Range
Ambient to 60C (non-heated)

Automation Grade
Automatic

Installation Guideline
Floor Mounted, Professional Installation Recommended

Frequency
50 Hz

Efficiency (%)
>98%

Motor Power
3 HP - 10 HP

Usage & Applications
Plastic Compounding, Masterbatch Mixing, Recycling, Injection Molding, Extrusion

Model No
ABB-1000

Accessories
Loading Hopper, Discharge Valve, Control Panel, Level Sensors

Driven Type
Motor Driven

Type
Automatic Batch Blender

Material
Stainless Steel, Mild Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based Touch Screen Control Panel

Drive Type
Electric Motor Driven

Voltage
380V-415V

Power
3 kW - 7.5 kW (depending on model)

Weight (kg)
Approx. 350-1000 kg

Dimension (L*W*H)
1200*900*2000 mm (standard model)

Color
Industrial Grey/Blue or Custom

Capacity
Up to 1000 kg/hr (model dependent)

Features
Precise Batch Blending, High Accuracy, User-friendly Interface, Easy Maintenance, Modular Structure, Overload Protection, Safety Interlocks

Power Consumption
5 kW (average)

Machine Type
Batch Blender - Gravimetric

Surface Finish
Polished / Painted

Automatic Batch Blender Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Week

Delivery Time
1 Week

About Automatic Batch Blender

We have earned our name as a renowned manufacturer and supplier of Automatic Batch Blender. This machine is used for blending lube oil, base oil and additives. Base oils from the tank are pumped into the blending vessels and mixed with additives at the required temperature. The blended product is filtered and transferred to storage tanks from where it is taken to the filling station. Automatic Batch Blender is suitable for industrial oil, automotive oil, synthetic oil, marine oil and more. It is well equipped with a blend kettle mounted on a load cell and integrated controls to automate batch blending.

High-Precision Batch Blending

Engineered for accuracy, the ABB-1000 Automatic Batch Blender ensures a precise blend of up to eight components with a deviation of just 0.5%. This makes it ideal for operations that require consistency in material properties, such as plastic compounding and masterbatch production. Its advanced gravimetric feeding system and PLC-controlled mixing process guarantee both reliability and repeatability in every batch.

User-Friendly Operation and Control

Operating the blender is effortless, thanks to its user-focused HMI interface and 7-inch color touch panel. The intuitive display allows operators to monitor, control, and adjust blending parameters in real-time. Pre-configured recipes, adjustable batch settings, and visual feedback streamline workflow, making it accessible even for less-experienced personnel.

Low Maintenance, High Efficiency

The ABB-1000 is designed with minimal maintenance in mind. Tool-free access to key components allows for quick inspection and cleaning, while the durable stainless steel and mild steel construction enhances longevity. Its efficient motor-driven system guarantees high performance (>98% efficiency) with variable speed options for different production needs.

Safety and Reliability

Safety is integral to the ABB-1000s design, featuring overload protection, emergency stop, and safety interlocks. The machine complies with rigorous industrial standards, helping safeguard both personnel and equipment during operation. Its noise level remains comfortably below 70 dB, ensuring a quieter and safer working environment.

FAQs of Automatic Batch Blender:

Q: How does the Automatic Batch Blender ensure precise blending for multiple components?

A: The ABB-1000 utilizes a gravimetric feeding system controlled by a PLC-based touch screen interface. It measures and dispenses up to eight materials with 0.5% accuracy, ensuring exact proportions in every batch for consistent product quality.

Q: What is the recommended process for installing the ABB-1000 batch blender?

A: Installation requires a level floor surface and is best conducted by professional technicians to ensure proper alignment and electrical connections. The standard floor-mounted design, coupled with accessories like loading hoppers and discharge valves, streamlines setup and integration into existing production lines.

Q: When should maintenance be performed on the ABB-1000, and what does it involve?

A: Routine maintenance is minimal and typically involves periodic inspection and cleaning of accessible parts, thanks to the tool-free design. Its advised to follow the manufacturers schedule, or whenever a shift in blending accuracy or performance is noticed.

Q: Where is the ABB-1000 batch blender most effectively used?

A: This batch blender excels in industries like plastic compounding, masterbatch blending, plastics recycling, injection molding, and extrusion. It efficiently handles a range of thermoplastics such as PP, PE, PET, and PVC, making it suitable for manufacturers and processors across these sectors.

Q: What benefits does the software interface provide to operators?

A: The ABB-1000 features a user-friendly 7-inch color touch HMI, which simplifies monitoring and operation. It provides clear visualizations, quick recipe selection, batch tracking, and real-time alerts, reducing training time and improving workflow efficiency.

Q: How does the safety system protect operators during blender operation?

A: The ABB-1000 includes multiple safety features: overload protection, safety interlocks, and an emergency stop button. These measures are designed to immediately halt operations if unsafe conditions are detected, helping to prevent accidents or machinery damage.

Q: What are the usage advantages of the ABB-1000 for large-scale plastic processing?

A: With a production capacity of up to 1000 kg/hr and high efficiency, the ABB-1000 significantly boosts throughput while ensuring blending consistency. Its modular structure, energy-efficient electric drive, and easy-to-maintain design result in reduced downtime and operational costs for busy facilities.

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